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Showing posts from July, 2025

How High-Speed Direct Warping Solves 4 Critical Challenges

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  1. Eliminating Production Bottlenecks Traditional warpers max out at  600-800 rpm , forcing looms to wait. McCoy’s system: Processes  21" to 72" beams  on the same machine Maintains  ±0.5% tension  even at peak speeds Reduces changeover time by  65% 2. Cutting Hidden Energy Costs Metric Legacy Warper McCoy Model 300 Avg. Power Draw 52 kW/hr 38 kW/hr Annual Energy Cost* $57,200 $41,800 Savings — $15,400/year *Based on 24/5 operation 3. Reducing Quality Defects High-speed shouldn’t mean high waste. McCoy’s patented  S-Roll System : Automatically compensates for yarn irregularities Reduces weaving defects by  18% Extends yarn lifespan by  22% 4. Future-Proofing Your Operation Unlike imported warpers that become obsolete, McCoy machines: Receive  lifetime firmware updates Adapt to new materials (carbon fiber, aramids) Offer  trade-in value  after 15+ years The McCoy Difference: Engineering Over Automation While competitors p...